Soft Flow High Temperature Dyeing Machine
Product Description Applicable to various fabrics:Cotton,Modal,Viscose,Tencel,Rayon,Wool,Acrylic,Lyocell,Nylon,Polyester blended and lycra blended.With a specially-designed nozzle structure, it enables the fabrics in loose and expanded conditions during the dyeing process
Applicable to various fabrics:Cotton,Modal,Viscose,Tencel,Rayon,Wool,Acrylic,Lyocell,Nylon,Polyester blended and lycra blended.With a specially-designed nozzle structure, it enables the fabrics in loose and expanded conditions during the dyeing process. It has an excellent performance in dyeing tight and heavy fabrics and can eliminate the crease mark problem, which is usually seen in other dyeing machines.
Machine is designed and manufactured in accordance with pressure vessel standards GB 150, with maximum working temperature of 140 degrees and maximum working pressure of 0.36 Mpa. All parts in touch with dye liquor is made of corrosion-resistant stainless steel S31603 (316L) material. With a specially-designed nozzle structure, it enables the fabrics in loose and expanded conditions during the dyeing process. It has an excellent performance in dyeing tight and heavy fabrics and can eliminate the crease mark problem,which is usually seen in other dyeing machines. Meanwhile, the machine has two ropes loading capability.
1. Low Liquor Ratio; 1:3.5~5 at full load
2. Operating Speed: 450M per minute
3. Maximum working temperature: 140’C
4. Maximum working pressure: 0.36Mpa
5. Temperature increase rate: 5’C per minute on average from 25 to 100’C, 2.50C per minute on average from 100 – 130’C (Pressure of dry saturated vapor: 0.7Mpa)
6. Temperature deduction rate: 3’C per minute on average from 130 to 100’C, 2’C per minute on average from 100 to 85’C (Cooling water pressure: 0.3Mpa, 25’C).
Min running liquor ratio (does not include water in the material) is as low as 1:1.5. The water consumption of the whole dyeing process for cotton fabric (per KG) by using reactive dyes is analyzed as follows.
· Light Color: 27.2kgs
· Medium Color: 37.5kgs
· Dark color: 47.4kgs
Leading dyeing control system, in combination with dually balancing flow feeding system as well as constant pressure and flow rate nozzle control enhance fabrics dyeing to achieve a good dye uniformity and high repeatability.
Ergonomics Vat Design
The height of machine and operation platform is lowered and size of the operation platform is resized much smaller than usual, which makes operation much more convenient. The bottom of the dye vat is specially designed so as to reduce water storage and liquor ratio effectively
With unique main vat circulation system, the temperature difference of entire dye vat from top and bottom and evenness of feeding is controlled at optimum conditions.Rotating spray is adopted for main vat cleaning and the whole vat is within the range of cleaning, ensuring more complete cleaning.
Q1:What about the after-sale services?
A:Without man-made faults,the warranty is 18months after commissioning,spare parts can be replaced
within 3months since the delivery of dyeing machine.Engineers available to service machinery overseas,
commissioning and technical support,etc.
Q2: How long is your delivery time?
A:Generally, it is about 50 days after payment.
Q3: why choose us?
A:We make designs according our customer’s requirement, continuously improve our techniques,
optimize designs and also take the issue of environment into consideration. Sunsky dyeing machine
has been well received by domestic and foreign customers.On the basis of 10years professional
manufacturing experience,we have successfully developed a new generation of liquor ratio 1:3.5~5,
energy saving fabric dyeing machine series OH/UH,and 1:2.8~3.5 yarn dyeing machine SS241H.
Machine confirm to the PRESSURE VESSEL INTERNATIONAL STANDARDS with design temperature of 160’C
for maximum working temperature of 140’C.All pressure-related parts of the machine,including
heat-exchanger,are designed,manufactured,inspected,tested and certified according to the Pressure
Vessel Codes GB150 and GB151 respectively of THE PEOPLE’S REPUBLIC OF CHINA.Additional certificates
on pressure tests,welding seam x-ray,resistance calculations and any other test will be given before